Recovered Carbon Black Processing Equipment
Recovered carbon black processing equipment features an advanced design and has a production capacity of 1 ton per hour. It can adjust the particle size of the finished product (40 - 2000 mesh). It converts raw materials into high-quality carbon black for rubber, plastics, and dyes, ensuring efficient recycling.
- Equipment Introduction
- Process Description
- Equipment Features
- Flowchart
- Equipment Parameters
- Manufacturing Process
- After-sales Support
- Cooperation Mode
- Equipment FAQ
Recovered Carbon Black (rCB) Processing Equipment transforms crude carbon black into high-quality rCB powder with controlled particle size, increased purity, and improved dispersion characteristics-making it suitable for use in a wide range of industrial applications.
Equipped with ultrafine mills or jet mills to reduce particle size to 10-100 microns, improving surface area and reinforcing properties for applications in rubber and plastics.
Removes steel wire residues and ferrous contaminants, ensuring product purity and protecting downstream equipment.
Converts fine rCB powder into dust-free, flowable pellets, enhancing handling and transportation efficiency.
Functional additives or chemical treatment systems to modify surface chemistry for enhanced performance in tire rubber, inks, coatings, and plastics.
Integrated with bag filters or cyclone separators to minimize airborne particulates and ensure environmentally friendly and safe operation.
Recovered Carbon Black processing equipment is the final and essential step in realizing the full value of tyre pyrolysis. With it, your facility can maximize resource utilization, reduce waste, and meet the rising demand for sustainable and cost-effective black fillers.
| Product Model | RCB-1 | |
|---|---|---|
| Capacity | 1 ton/hour | |
| Containers | 7*40’HQ | |
| Gross Weight(Ton) | 12 | |
| Working Power(KW) | 195 | |
| Dimension(mm) | Depending on the specific situation | |
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1. Steel Wire Separation
Pyrolysis residue enters a cyclone separator, isolating pure carbon black powder (to storage bin) while discharging steel wires/debris from the material bin.
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2. Grinding
Carbon black is fed into a grinding chamber, where high-speed cutter shear refines particles into diamond-shaped granules(enhancing rubber strength). Airflow carries powder to a cyclone collector for particle classification.
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3. Modification
Add 1-5wt% modifiers during grinding to customize properties (e.g., wear resistance, tensile strength) for high-end rubber applications. Modified powder stored in silos.
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4. Granulation
Powder mixed with water at a 4:6 to 6:4 ratio in a granulator, forming 0.5-2mm pellets to reduce dust pollution.
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5. Drying
Pellets dried in a rotary dryer at≥140°C exit temperature, achieving<2wt% moisture for industrial standards.
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6. Packaging
Automated system packs dried pellets into 20-25kg bags or 750-1000kg bulk bags for storage/sale.
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Compact & Hygienic Design
Low-profile build, seamless interior for quick cleaning/variety changeover.
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Anti-Blockage Crushing
Unique structure prevents adhesion, ensures smooth discharge.
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Adjustable Granularity
40-2000 mesh range customization (real-time adjustment).
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Fully Automated Control
PLC + touchscreen with alarms; monitors current/voltage/temperature/pressure.
|
Raw Material |
Pyrolysis Carbon Black, 40 mesh |
|---|---|
|
Product Granularity |
D90=325 mesh |
|
Hourly Output |
1000kg/h |
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Operating Power Supply |
380V, 50Hz, three phase+ground |
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Dust Emission of Exhaust Gas |
Less than 30mg/m² |
|
Floor Space |
1200 m² |
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Note |
Product granularity and output indicators are closely related to the properties of the raw materials, such as density, hardness, moisture content, grindability, flowability, etc. It is recommended to determine the final product granularity and output through experiments. |
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Determine the customized requirements
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Latest blanking
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Folding
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Workpiece pairing
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Welding
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Assembly
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Commissioning
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Surface treatment
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Quality inspection
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Shipping
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Pre-sales GuidanceUnderstand customer needs in detail, analyze planning and provide product configuration solutions for customers to choose.
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Sales ConsultationInvite customers to visit the production site or factory area and introduce the entire production process; provide customers with comprehensive consulting, planning, implementation and other series of services.
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After-sales service1.Dual services of exclusive delivery manager and after-sales engineer;
2.On-site installation, commissioning and production, engineers will escort you throughout the process;
3.Provide professional training and related technical consultation;
4.The after-sales department has a 24-hour emergency response service system;
5.Maintain customers regularly, maintain efficient communication, and solve problems for customers in a timely manner;
6.Provide customers with consumable parts at cost prices for life.
Cooperation model, equity share, and investment methods can be negotiated as needed.
Applicable to the situation where sufficient trust cannot be established in the early stage of cooperation; Cooperation term: Fixed term. Note: We directly participate in production to mitigate the risk of equipment failures during operation, the equipment's operational cycle and efficiency.
Conducts a feasibility analysis for the local market.
Provide necessary blueprints and solutions for factory construction as needed.
Provide all legal licenses and documents for local legal operation.
We can provide certain upstream and downstream raw materials and sales channels to establish an internal product distribution network.
Provide calculation and analysis based on the client’s local market. The client is responsible for providing relevant data. The client may also visit the offline factory for inspection.
The client provides installation tools, while we provide engineering guidance for installation and a complete set of onsite installation services.
1 year warranty + 3 to 5 years of maintenance service, with maintenance provided by local service providers.
Payment terms are negotiable, with flexible payment cycles for the balance. For example, 90% upfront, 10% balance, or 80% upfront, 20% balance.
The cooperation model and details will be discussed separately based on the region.
We ensure full supply, and we reserve the final right of interpretation. Commission and maintenance fees are negotiable.
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What is the delivery time?
Within 60 days after receiving the deposit.
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What is the payment method?
The main payment method is T/T. For other payment methods, please contact us.
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Are you a factory or a trading company?
We have our own factory.
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Where is your factory located?
In Shangqiu City, Henan Province.
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Do you provide customization services?
We provide customization services. For specific details, please contact us.
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Do you support OEM and ODM?
We support OEM and ODM.
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Do you support providing samples?
We do not support sample customization service for now.
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What are the professions of the people?
Workers do not need professional skills. We will offer working instruction manual, and our engineers will also provide on-site guidance for several months to help you with the commission and personnel training.
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How long does it take to ship, and do you provide help with assembly?
Usually it takes in 60 days for manufacturing and the delivery depends on the port of arrival. Our port of departure is Lianyungang Port by default and customers can also designate the departure port.
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What is the warranty period and the after-sales support you provide?
Our warranty period is about 1 year which is also negotiable. We will provide the replacement parts, maintenance support, and instructions for use for workers. We have engineers for on-site installation support. Our engineer can arrive at our factory at any time after installation. It does not have a limitation of time.
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What is the difference between crude carbon black and recovered carbon black?
Crude carbon black is primarily used as fuel and has a high heat value. Recovered carbon black is used in industries such as rubber, plastic, painting, paving, and others.
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What information do I need to provide to get an accurate quotation?
Key information such as raw materials, daily processing capacity, project location, etc.
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If I don't go to your company, how can I get the product progress?
For each project, we will assign an exclusive project team, and there will be a dedicated person in charge to inform the project progress on time.
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