Medical Waste Batch Pyrolysis Plant
Sterilizes infectious waste (syringes, PPE) at 900°C+ with chamber sealing to prevent pathogen release. Fully automated feeding/ash removal minimizes human contact.
- Equipment Introduction
- Process Description
- Equipment Features
- Equipment Comparison
- Flowchart
- Equipment Parameters
- Manufacturing Process
- After-sales Support
- Cooperation Mode
- Equipment FAQ
Complies with WHO incineration standards, producing sterile ash for safe landfill.
High temperature and oxygen-free environment effectively kill pathogens
The temperature of the pyrolysis reaction zone is much higher than the inactivation temperature of conventional viruses, bacteria, and spores.
The fully sealed pyrolysis chamber prevents the escape of pathogens, secondary contamination, and cross-infection.
The ash residue is inert and sterile after high-temperature carbonization and can be directly landfilled or used as building material filling.
Reduce the cost of medical waste incineration and reduce dependence on traditional energy.
Fully sealed feeding + slag discharging system: prevents medical waste from contacting air or personnel during loading and unloading;
Automatic feeding and discharging mechanism: greatly reduces the risk of manual exposure and improves work efficiency.
| Product Model | PB-10 | PB-12 | PB-15 |
|---|---|---|---|
| Capacity | 10 ton/day | 12 ton/day | 15 ton/day |
| Containers | 1*FR+2*40’HQ | ||
| Gross Weight(Ton) | 50 | 55 | 60 |
| Working Power(KW) | 30-40 | ||
| Dimension(mm) | Φ2500*7500*18(Furnace) | Φ2500*8800*18(Furnace) | Φ2800*8800*18(Furnace) |
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01
Solid raw materials directly enter low-temperature, slight negative pressure pyrolysis processor.
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02
Indirect heating in inert, anaerobic environment prevents contact with flame/gases.
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03
Segmented temperature control vaporizes liquid phase; condensate yields oil & non-condensable gas.
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04
Non-condensable gas routed via water seal safety device to processor bottom for combustion.
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05
Flue gas enters spray tower for acid-base neutralization with alkaline lye (desulfurization).
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Neutralized gas passes adsorption tower to remove residual lye; clean gas discharged.
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07
Solid residue: Carbon black for activated carbon; steel wire recycled as raw material.
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Fully closed-loop system achieves zero waste discharge and resource utilization.
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Low Investment Cost
Minimal factory space requirement, fast ROI, high operational efficiency.
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Quiet & Energy-Efficient
External gear ring drive ensures smooth operation; patented insulation shell reduces heat loss.
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Indirect Heating
Flame never contacts furnace body, enabling uniform heating, precise temperature control, and extended lifespan..
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Gas Recycling Energy Saving
Purified combustible gas is reused for combustion, saving fuel with zero pollution.
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Closed Eco-Friendly Process
Horizontal rotary design operates fully sealed, eliminating waste emissions.
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Slight Negative Pressure Safety
Automatic submerged arc welding + ultrasonic NDT with dual safety mechanisms.
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Multi-Furnace Tandem Operation
Linked units minimize heat loss, exceeding national energy-saving standards.
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Patented Oil-Gas Fractionation Tower
Separates fuel oil into three density grades for precise quality needs.
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Dual-Patent Flue Gas Purification
Neutralizes acids and removes dust under slight negative pressure for stringent compliance.
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High-Temperature Sealed Slag Discharge
Enclosed automatic carbon black discharge prevents pollution and boosts efficiency.
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Parameter |
Continuous Equipment |
Batch Equipment |
|---|---|---|
|
Production Scale |
≥10,000 t/year (Large-scale) |
≥3,000 t/year (Small-scale) |
|
Operation Mode |
24/7 operation |
Single furnace/day |
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Automation Level |
High (1-2 operators) |
Moderate manpower required |
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Policy Compliance |
Easier environmental approval |
Limited incentives |
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Feedstock Requirement |
Rubber powder (Pre-crushed tires) |
Whole tires accepted |
| Item | Project |
|---|---|
| Equipment Model | PB |
| Equipment Size | φ2500*7500;φ2500*8800;φ2800*8800 |
| Suitable Raw Materials | Waste tires/Waste plastics/Waste rubber, etc. |
| Working Type | Batch Type |
| Structure Type | Horizontal Rotation |
| 24-hour processing capacity | 8-10(ton);10-12 (ton);12-15 (ton) |
| Working Pressure | Normal Pressure |
| Main Reactor Rotating Speed | 0.4(rpm) |
| Equipped Power(KW) | 30-50 |
| Cooling Method | Circulating Water cooling |
| Oil Yield | 40%-45% |
| Transmission Method | External Gear Transmission |
| Heating Method | Direct heat/Hot air |
| Installation | No foundation/with foundation |
| Noise | ≤85 |
| Gross Weight | 53;55;60 |
| Installation Size | 35m*20m |
| Manpower Shift | 4-6 |
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Determine the customized requirements
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Latest blanking
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Folding
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Workpiece pairing
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Welding
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Assembly
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Commissioning
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Surface treatment
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Quality inspection
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Shipping
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Pre-sales GuidanceUnderstand customer needs in detail, analyze planning and provide product configuration solutions for customers to choose.
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Sales ConsultationInvite customers to visit the production site or factory area and introduce the entire production process; provide customers with comprehensive consulting, planning, implementation and other series of services.
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After-sales service1.Dual services of exclusive delivery manager and after-sales engineer;
2.On-site installation, commissioning and production, engineers will escort you throughout the process;
3.Provide professional training and related technical consultation;
4.The after-sales department has a 24-hour emergency response service system;
5.Maintain customers regularly, maintain efficient communication, and solve problems for customers in a timely manner;
6.Provide customers with consumable parts at cost prices for life.
Cooperation model, equity share, and investment methods can be negotiated as needed.
Applicable to the situation where sufficient trust cannot be established in the early stage of cooperation; Cooperation term: Fixed term. Note: We directly participate in production to mitigate the risk of equipment failures during operation, the equipment's operational cycle and efficiency.
Conducts a feasibility analysis for the local market.
Provide necessary blueprints and solutions for factory construction as needed.
Provide all legal licenses and documents for local legal operation.
We can provide certain upstream and downstream raw materials and sales channels to establish an internal product distribution network.
Provide calculation and analysis based on the client’s local market. The client is responsible for providing relevant data. The client may also visit the offline factory for inspection.
The client provides installation tools, while we provide engineering guidance for installation and a complete set of onsite installation services.
1 year warranty + 3 to 5 years of maintenance service, with maintenance provided by local service providers.
Payment terms are negotiable, with flexible payment cycles for the balance. For example, 90% upfront, 10% balance, or 80% upfront, 20% balance.
The cooperation model and details will be discussed separately based on the region.
We ensure full supply, and we reserve the final right of interpretation. Commission and maintenance fees are negotiable.
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What is the delivery time?
Within 60 days after receiving the deposit.
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What is the payment method?
The main payment method is T/T. For other payment methods, please contact us.
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Are you a factory or a trading company?
We have our own factory.
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Where is your factory located?
In Shangqiu City, Henan Province.
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Do you provide customization services?
We provide customization services. For specific details, please contact us.
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Do you support OEM and ODM?
We support OEM and ODM.
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Do you support providing samples?
We do not support sample customization service for now.
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What are the professions of the people?
Workers do not need professional skills. We will offer working instruction manual, and our engineers will also provide on-site guidance for several months to help you with the commission and personnel training.
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What type of plastics can be processed?
Our pyrolysis plant can process HDPE, LDPE, PVC, ABS plastic, and other kinds of plastic.
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How do they differ in maintenance?
Continuous Equipment: Requires less frequent but more specialized maintenance due to the complex automation.
Batch Equipment: Requires regular maintenance between cycles, but the equipment is simpler and easier to repair. -
What is the capacity and productivity of the machine?
The capacity can be customized according to customer's requirements. Normally, a single line can do from 50kg to 50 tons. The oil yield and other products depend on the type of material processed. Please contact customer service for more details.
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How long does it take to ship and do you provide help with assembly?
Usually, it takes in 60 days for manufacturing and the delivery depends on the port of arrival. Our port of departure is Lianyungang Port by default and customers can also designate the departure port.
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What is the warranty period and the after-sales support you provide?
Our warranty period is about 1 year which is also negotiable. We will provide the replacement parts, maintenance support, and instructions for use for workers. We have engineers for on-site installation support. Our engineer can arrive at your factory at any time after installation. It does not have a limitation of time.
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What are the key differences between continuous pyrolysis plant and batch pyrolysis plant?
Continuous Plant: Operates 24/7 with no downtime, making it suitable for large-scale operations. Automation is high, and labor requirements are minimal. Generally use rubber powder for a continuous feed process.
Batch Plant: Operates in cycles, requiring more manual intervention and downtime between batches. It is more suited for small to medium-scale operations. Typically feed entire tires into the system for pyrolysis. -
What information do I need to provide to get an accurate quotation?
Key information such as raw materials, daily processing capacity, project location, etc.
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If I don't go to your company, how can I get the product progress?
For each project, we will assign an exclusive project team, and there will be a dedicated person in charge to inform the project progress on time.
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