The Pyrojin industrial waste tyre shredder processes 900-1200 mm scrap steel-belt tyres into 16-40 mesh rubber powder through a three-stage system: dismantling, cutting and low-temperature crushing. A bladeless roller-squeeze design replaces conventional cutters, so steel wire cannot break blades and the 45-tonne one-piece cast steel main frame absorbs shock for long service life. It handles 1-4 tonnes per hour and is built for wire-reinforced, engineering and mining tyres in rubber recycling, pyrolysis feedstock and environmentally friendly building-material applications.
How an Industrial Waste Tyre Shredder Works
- Tyre dismantling - a 380-Type dismantling machine splits whole 900-1200 mm waste tyres into halves for downstream processing.
- Block preparation - a 600-Type cutting unit shears the halved tyres into 50×50 mm rubber blocks, which improves steel-wire separation safety and boosts throughput.
- Granulation - the 810 bearing-type low-temperature rubber breaker uses twin counter-rotating rollers with an adjustable gap and forced feeding to refine the blocks into 16-40 mesh rubber powder (0.4-1.18 mm).
Models and Specifications
| Model | TS-1 | TS-2 | TS-4 |
|---|---|---|---|
| Capacity | 1 t/h | 2 t/h | 4 t/h |
| Shipping | 2×40' HQ | - | - |
Processing-unit specifications:
| Unit | Type 380 cutting machine | Type 600 cutting machine | 810 low-temperature rubber breaker |
|---|---|---|---|
| Size (L×W×H) | 300×1000×1800 mm | 2100×1800×2400 mm | 6400×2700×2400 mm |
| Rotation speed | 22 rpm | 450 rpm | helical 69.08 r/min / spur 54.77 r/min |
| Motor power | 7.5 kW | 39 kW | 280 kW or 315 kW |
| Capacity | 4 t/h | 4 t/h | 4 t/h (20-mesh output) |
| Operating voltage | 380 V | 380 V | - |
| Weight | 1600 kg | 4600 kg | - |
| Rollers | - | - | helical φ810×1200 mm / spur φ710×1200 mm, speed ratio 1.26:1, gearbox ratio 27.2:1 |
Outputs: 16-40 Mesh Rubber Powder
- Rubber powder (16-40 mesh / 0.4-1.18 mm) - reusable rubber material for rubber product recycling.
- Steel wire / debris - separated during block preparation and granulation.
- Downstream uses listed on the page: rubber product recycling, pyrolysis fuel and environmentally friendly building materials.
Key Equipment Features
- Bladeless roller-squeeze crushing - high-pressure rollers replace cutters, avoiding frequent blade wear and wire-related breakage.
- 45-tonne one-piece cast steel main frame - strong seismic and impact resistance for continuous heavy-load operation.
- Low-temperature physical shearing - refines rubber to 16-40 mesh while preserving rubber molecular activity for reuse.
- Ultra-low-noise operation - low-speed, high-torque drive with sound-insulating structure for urban environmental compliance.
- Automatic dismantling pretreatment - layers complete waste tyres before cutting.
- Simple, convenient installation and maintenance with low maintenance costs and fewer tool changes.
Frequently Asked Questions
- What tyres can be processed? 900-1200 mm scrap steel-belt tyres, including wire-reinforced, engineering and mining tyres.
- What is the output? 16-40 mesh rubber powder (0.4-1.18 mm).
- What is the delivery time? The delivery schedule and departure port are confirmed in the commercial quotation.
- What is the payment method? Mainly T/T; other methods on request.
- Are you a factory or a trading company? We operate our own factory in Shangqiu City, Henan Province.
- Do you support OEM/ODM? Yes, we support OEM and ODM.
- What is the warranty? About 1 year (negotiable), with on-site installation support and engineers available after commissioning.
- What information do I need for a quote? Raw materials, daily processing capacity and project location.
Get a Configuration Quote
Send your tyre type, daily volume and project location, and a Pyrojin engineer will confirm the matching TS model, processing-line configuration and layout.
Equipment and project images
