Industrial Waste Tyre Shredder
Tyre Shredder Equipment processes 900-1200mm scrap steel-belt tires into 16-40 mesh rubber powder via a three-stage system: dismantling, cutting, and low-temperature crushing. Its roller-squeeze technology replaces blades, ensuring durability (45MT cast steel frame) and low noise. Handles 1-4 tons/hour with ISO/CE certifications. Ideal for recycling wire-reinforced tires into reusable rubber materials. The whole machine has a solid structure and stable performance. It is particularly suitable for industrial-grade continuous processing of high-strength tires such as steel wire tires, engineering tires, and mining tires. It is widely used in rubber product recycling, pyrolysis fuel, environmentally friendly building material, and other fields.
- Equipment Introduction
- Process Description
- Equipment Features
- Flowchart
- Equipment Parameters
- Manufacturing Process
- After-sales Support
- Cooperation Mode
- Equipment FAQ
Disassembly pretreatment
Automatically disassemble and layer the complete waste tires for subsequent cutting operations.
High-strength cutting system
No traditional blades are required. Innovative roller extrusion and cutting technology is adopted to physically fracture the tires through high-pressure rollers to avoid frequent wear of the cutter.
Low-temperature refining and crushing
The rubber is cracked into 16-40 mesh powder-grade particles using low-temperature physical shearing, which maximizes the activity of the rubber molecular structure and is easy to reuse.
45-ton one-piece cast steel main frame
Adopting high-strength cast steel one-piece molding technology, it has excellent seismic and impact resistance and can withstand long-term heavy-load operation.
Bladeless roller structure design
Reduces maintenance costs and frequent tool changes, avoids tool breakage caused by metal wire, and significantly extends service life.
Ultra-low noise operation system
The low-speed high-torque drive system combined with the sound insulation structure design greatly reduces the operating noise of the whole machine, meeting the requirements of urban environmental protection.
| Product Model | TS-1 | TS-2 | TS-4 |
|---|---|---|---|
| Capacity | 1 ton/hour | 2 ton/hour | 4 ton/hour |
| Containers | 2*40’HQ | ||
| Gross Weight(Ton) | 51.2 | ||
| Working Power(KW) | 361.5 | ||
| Dimension(mm) | 6400*2700*2400 | ||
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1. Tire Dismantling
• Equipment: 380-Type Dismantling Machine
• Input: Whole waste tires (900-1200mm diameter)
• Output: Halved tires for downstream processing
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2. Block Preparation
• Equipment: 600-Type Cutting Unit
• Action: Securely cuts halved tires into 50×50mm rubber blocks
• Advantages:
→ Enhances steel wire separation safety
→ Boosts production efficiency
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3. Granulation Process
• Equipment: 810 Bearing-Type Low-Temperature Rubber Breaker
• Mechanism:
Twin counter-rotating hollow rollers
Adjustable roller gap controls particle size
Forced feeding system
• Particle Output: 16-40 mesh rubber powder(0.4-1.18mm)
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Long Service life
(Use rollers squeeze instead of blade which extend service life)
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Large Loading Capacity
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High Efficiency
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Low Noise
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Small Size
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Light Weight
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Simple and Convenient
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Installation and Maintenance
| Type 380 Tire Cutting Machine Unit | |
|---|---|
| Item | Content |
| Size(Length*width*Height) | 300mm*1000mm*1800mm |
| Rotation Speed | 22 Rpm |
| Motor Power | 7.5KW |
| Capacity | 4(tons/h) |
| Operating Voltage | 380V |
| Weight | 1600Kg |
| Type 600 Tire Cutting Machine Unit | |
|---|---|
| Item | Content |
| Size(Length*width*Height) | 2100mm*1800mm*2400mm |
| Rotation Speed | 450 Rpm |
| Motor Power | 39KW |
| Capacity | 4(tons/h) |
| Operating Voltage | 380V |
| Weight | 4600Kg |
| Heavy-duty 810 Bearing-type Low-temperature Rubber Breaker | ||
|---|---|---|
| Item | Content | |
| Helical Roller: Diameter Length | 810mm*1200mm | |
| Spur Roller: Diameter Length | 710mm*1200mm | |
| Helical Roller Speed | 27.2m/min | |
| Helical Roller Linear Speed | 69.08r/min | |
| Spur Roller Speed | 26.4 m/min | |
| Spur Roler Linear Speed | 54.77 r/min | |
| Roller Linear Speed Ratio | 1.26:1 | |
| Reduction Gearbax Speed Ratio | 27.2:1 | |
| Output 20 Mesh Rubber Powder | 4(tons/h) | |
| Motor | Y2-400m2-8-280kW or 315KW | |
| Size(Length*width*Height) | 6400mmx2700mmx2400mm | |
| Rubber Baffle Method | Steel Plate Roller Side Stopper | |
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Determine the customized requirements
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Latest blanking
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Folding
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Workpiece pairing
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Welding
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Assembly
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Commissioning
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Surface treatment
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Quality inspection
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Shipping
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Pre-sales GuidanceUnderstand customer needs in detail, analyze planning and provide product configuration solutions for customers to choose.
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Sales ConsultationInvite customers to visit the production site or factory area and introduce the entire production process; provide customers with comprehensive consulting, planning, implementation and other series of services.
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After-sales service1.Dual services of exclusive delivery manager and after-sales engineer;
2.On-site installation, commissioning and production, engineers will escort you throughout the process;
3.Provide professional training and related technical consultation;
4.The after-sales department has a 24-hour emergency response service system;
5.Maintain customers regularly, maintain efficient communication, and solve problems for customers in a timely manner;
6.Provide customers with consumable parts at cost prices for life.
Cooperation model, equity share, and investment methods can be negotiated as needed.
Applicable to the situation where sufficient trust cannot be established in the early stage of cooperation; Cooperation term: Fixed term. Note: We directly participate in production to mitigate the risk of equipment failures during operation, the equipment's operational cycle and efficiency.
Conducts a feasibility analysis for the local market.
Provide necessary blueprints and solutions for factory construction as needed.
Provide all legal licenses and documents for local legal operation.
We can provide certain upstream and downstream raw materials and sales channels to establish an internal product distribution network.
Provide calculation and analysis based on the client’s local market. The client is responsible for providing relevant data. The client may also visit the offline factory for inspection.
The client provides installation tools, while we provide engineering guidance for installation and a complete set of onsite installation services.
1 year warranty + 3 to 5 years of maintenance service, with maintenance provided by local service providers.
Payment terms are negotiable, with flexible payment cycles for the balance. For example, 90% upfront, 10% balance, or 80% upfront, 20% balance.
The cooperation model and details will be discussed separately based on the region.
We ensure full supply, and we reserve the final right of interpretation. Commission and maintenance fees are negotiable.
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What is the delivery time?
Within 60 days after receiving the deposit.
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What is the payment method?
The main payment method is T/T. For other payment methods, please contact us.
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Are you a factory or a trading company?
We have our own factory.
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Where is your factory located?
In Shangqiu City, Henan Province.
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Do you provide customization services?
We provide customization services. For specific details, please contact us.
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Do you support OEM and ODM?
We support OEM and ODM.
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Do you support providing samples?
We do not support sample customization service for now.
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What are the professions of the people?
Workers do not need professional skills. We will offer working instruction manual, and our engineers will also provide on-site guidance for several months to help you with the commission and personnel training.
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How long does it take to ship, and do you provide help with assembly?
Usually, it takes in 60 days for manufacturing and the delivery depends on the port of arrival. Our port of departure is Lianyungang Port by default and customers can also designate the departure port.
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What is the warranty period and the after-sales support you provide?
Our warranty period is about 1 year which is also negotiable. We will provide the replacement parts, maintenance support, and instructions for use for workers. We have engineers for on-site installation support. Our engineer can arrive at your factory at any time after installation. It does not have a limitation of time.
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What information do I need to provide to get an accurate quotation?
Key information such as raw materials, daily processing capacity, project location, etc.
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If I don't go to your company, how can I get the product progress?
For each project, we will assign an exclusive project team, and there will be a dedicated person in charge to inform the project progress on time.
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